J.R. S. answered 12/11/18
Ph.D. University Professor with 10+ years Tutoring Experience
Dissolving polystyrene in acetone (or any other organic solvent) essentially removes all the air form the polymer, and you are left with the styrene monomers. If you can evaporate ALL of the acetone, you will have a product that is pretty firm but not very heavy. These terms are relative, so it depends on how you define firm, and heavy. Once it is dissolved, you have a white, gooey, material which you can shape into a ball, or a brick, etc. At this point, it is still pliable and soft. As the acetone evaporates, and it may take a long time for it to evaporate from the inside of whatever structure you made, it will be firm, and no longer pliable.
Thomas P.
Also, does this reaction produce any harmful fumes?12/11/18

J.R. S.
12/11/18
Thomas P.
Tha k you for all your help @J.R. S. I appreciate your input and will happily get along with my upcycling project.12/13/18
Thomas P.
I’m trying to make a box that looks like a clay pot with a handle for housing and transporting trading cards. This container will be placed in a book bag with other items. I’m trying to use recycled materials. The final form should be lightweight and durable enough to withstand a 4 foot fall.12/11/18