So we have to add x pounds of 40% Al to y pounds of 61% Al and we will get 57 pounds of 46% Al.
.40x + .61y = .46(x+y)
x + y = 57
x = 57 - y
Substitute:
.40(57 - y) + .61y = .46(57 - y + y)
22.8 - .40y + .61y = 26.22
.21y = 3.42
y = 16.286
x = 57 - 16.268 = 40.732
Using significant figures, he will need to use 41 pounds of the 40% alloy and 16 pounds of the 61% alloy.